Our Capabilities

Your Partner in Advanced Powder Toll Processing

Our Core Capabilities: Precision Processing for Every Need

We provide a full spectrum of particle size reduction and material conditioning services, executed on a toll basis to ensure cost-effectiveness and scalability for your operations.

• Particle Size Reduction:
  • Jet Milling: Achieving ultra-fine particle sizes, down to less than 1 micron levels, ideal for enhancing bioavailability, dissolution rates, and material performance.
  • Micronizing: Fine-tuning particle distribution for improved flowability and consistency.
  • Pulverizing: Reducing larger particles to a fine powder.
  • Grinding & Milling: Versatile size reduction for a wide range of materials.
  • Crushing & Shredding: Initial size reduction for bulkier materials.
  • De-lumping: Breaking down agglomerates to restore material uniformity.
• Blending & Mixing:
  • Dry Blending: Homogeneously combining multiple dry ingredients for consistent product formulations.
  • Mixing: Ensuring thorough dispersion and uniformity of components.
  • Compounding: Precisely combining multiple ingredients to create new, specialized formulations.
• Material Separation & Classification:
  • Screening & Classifying: Separating materials by particle size to meet particle size distribution specifications.
  • Particle Sizing:  Accurate measurement and control of particle distribution.
• Additional Specialized Services:
  • Re-packing: Efficient and compliant re-packaging of materials into various container types.
  • Re-Conditioning: have material that has hardened, in drums, bags, super sacks. We can recondition to free flowing or original condition
  • Dry Processing: All our operations are conducted in a dry environment, preventing moisture contamination and preserving material integrity.

State-of-the-Art Facility & Equipment

Our expansive 25,000 sq. ft. facility is meticulously designed for optimal processing and material handling. We leverage a diverse range of cutting-edge equipment to deliver superior results:

• Particle Size Reduction Equipment:
  • Jet Mills (Fluidized Bed and Opposed Jet configurations for diverse material properties)
  • Hammermills
  • Crushers
  • Shredders
  • Grinders
• Blending & Mixing Equipment:
  • Vee Blenders
  • Ribbon Blenders
  • Stainless Steel Blenders (Ensuring product purity and preventing cross-contamination)
  • High-Intensity Mixers (For more challenging blending applications)
• Separation & Analysis Equipment:
  • Screeners (Vibratory and Rotary screeners for precise classification)
  • Particle Analyzing Equipment (e.g., Laser Diffraction Analyzers for accurate particle size distribution data)

Quality Assurance & Certifications: Our Commitment to Excellence

Your peace of mind is our priority. We operate under the strictest quality, manufacturing, and safety protocols, ensuring every batch meets rigorous industry standards.

• Regulatory Compliance:
  • FDA Registered Facility
  • OSHA Compliant
• Quality Management Systems:
  • GFSI (Global Food Safety Initiative) Compliant
  • SQF (Safe Quality Food) Certified
  • ISO 9001:2015 Certified
  • HACCP (Hazard Analysis and Critical Control Points) Compliant (Essential for food safety)
• Dietary & Religious Certifications:
  • Halal Certified
  • Kosher Certified

Versatile Materials & Fineness Range

We specialize in processing a broad spectrum of dry materials and powders, delivering precise particle fineness to suit your specific application:

• Materials Processed (Examples):
  • Food Ingredients  (e.g., flours, starches, spices, sugar substitutes)
  • Organic Ingredients
  • Specialty Chemicals (e.g., pigments, resins, catalysts)
  • Pet Food Nutritionals
  • Sodium Benzoate
  • Creatine Powders
  • Nutraceutical Products (e.g., vitamins, herbal extracts, dietary supplements)
  • Proteins (e.g., whey protein, plant-based proteins)
  • Amino Acids
  • Fillers (e.g., excipients for pharmaceuticals, industrial fillers)
  • Coatings (e.g., powder coatings, industrial finishes)
  • Minerals (e.g., industrial minerals, specialty mineral powders)
  • Cosmetics (e.g., mineral makeup, active ingredients)
• Powder Fineness Range: From 500 microns down to less than 1 micron, with capabilities for achieving even finer cuts depending on material characteristics and equipment.

Comprehensive Packaging & Logistics Solutions

Beyond processing, we offer a diverse array of packaging options to streamline your supply chain and ensure product integrity from our facility to yours.

• Packaging Options Include:
  • Automatic Bagging
  • Super Sacks (FIBCs)
  • Drum Filling
  • Bags in Boxes
  • Custom Packaging Solutions (Upon request, for specialized needs)
  • Private Label Packaging (For seamless brand integration)

Expert Laboratory & R&D Services

Our well-equipped laboratory is a cornerstone of our service, providing critical insights and collaborative opportunities.

• 

  Laboratory Services:

  • Precise Particle Size Analysis: Utilizing advanced equipment for accurate particle distribution measurements and reporting.
  • Certificate of Analysis (COA’s): Provided with every batch to confirm material specifications.
  • Research & Development (R&D): Collaborative services to optimize existing processes, develop new products, and troubleshoot challenges.
  • Lab Test Mill: Dedicated equipment for small-batch testing, pilot runs, and client collaborations on special projects.
  • Preliminary Engineering & Process Design: Offering expertise in developing efficient and scalable processing solutions.

Unmatched Service & Lead Times

At CPR, quality and superior service are our paramount priorities. We are dedicated to providing the shortest possible lead times in the industry without compromising on excellence.

• Lead Times: Quoted on a job-by-job basis, tailored to your specific project requirements.
• Flexible Services:
  • Rush Services Available: For urgent project needs.
  • Just-In-Time (JIT) Services: Available upon request to support lean inventory management.

Industries We Proudly Serve

Our expertise extends across a diverse range of industries, delivering tailored solutions for critical applications:

• Biopharmaceutical
• Biotechnology
• Chemical
• Cosmetics
• Dental
• Food & Beverage
• Industrial
• Laundry
• Medical
• Nutraceuticals
• Personal Care
• Pharmaceuticals
• Agricultural (e.g., fertilizers, crop protection products)
• Coatings & Adhesives

To find out more about how Custom Particle Reduction’s world-class tolling services can benefit your business, contact us directly today for a personalized consultation.