Test, Validate, and Scale: Small-Batch Powder Toll Processing with CPR
Leveraging our dedicated Lab Test Mills and dry-processing infrastructure, this specialized service provides a low-risk, cost-effective gateway to engineer your powder solutions. Our goal is simple: help you validate your engineering specifications today, so we can build a seamless, long-term toll processing partnership for tomorrow.
THE FEASIBILITY ENGINE & LABORATORY INTEGRATION
State-of-the-Art Technical Substructure
The centerpiece of our feasibility service is a collaborative workflow designed around advanced diagnostics and testing:
- Our Dedicated Lab Test Mill: Proprietary hardware engineered specifically for small-batch testing, pilot runs, and rapid client collaborations without the high material volumes required by commercial-scale mills.
- Precise Particle Size Analysis: Utilizing cutting-edge Laser Diffraction Particle Analyzers to map exact distribution curves.
- Data-Driven Proof of Concept: Every single trial is backed by comprehensive analytical data and a formal Certificate of Analysis (COA) to confirm your exact material specifications.
- Preliminary Engineering & Process Design: Work directly with our process experts to optimize existing processes, troubleshoot material handling challenges, and design a scalable blueprint for future production.
OUR ADVANCED PROCESSING CAPABILITIES
Your Partner in Advanced Powder Toll Processing: Precision for Every Need
We provide a full spectrum of particle size reduction and material conditioning services, executed on a toll basis to ensure cost-effectiveness and scalability for your operations:
- Precision Particle Size Reduction (Fineness Range: 500 Microns down to less than 1 Micron):
- Jet Milling & Micronizing: Utilizing Fluidized Bed and Opposed Jet configurations to achieve ultra-fine, sub-micron particle sizes. Ideal for dramatically enhancing bioavailability, dissolution rates, and material performance.
- Pulverizing, Grinding & Milling: Versatile size reduction techniques custom-tailored for standard bulk powders and complex ingredients.
- Crushing, Shredding & De-lumping: Initial size reduction for bulkier materials, and the rapid restoration of agglomerated materials to original, uniform consistency.
- Homogeneous Blending & Mixing:
- Dry Blending & Mixing: Combining multiple dry ingredients utilizing precision Vee and Ribbon blenders. All blending is conducted in dedicated Stainless Steel systems to guarantee absolute product purity and prevent cross-contamination.
- Compounding: High-intensity mixing ensures thorough dispersion, uniformity, and precision formulation of multi-component specialty powders.
- Material Separation & Classification:
- Screening & Classifying: Deploying high-efficiency Vibratory and Rotary screeners to separate materials by particle size and rigidly meet target particle size distribution (PSD) specifications.
COMPLIANCE, QUALITY & VERSATILITY
Rigorous Controls Inside a Pristine 25,000 Sq. Ft. Facility
Your peace of mind is our priority. All operations are conducted in a strictly controlled 100% Dry Processing Environment to prevent moisture contamination and preserve material integrity under the strictest manufacturing protocols.
- Regulatory Compliance & Quality Management Systems:
- ISO 9001:2015 Certified
- SQF (Safe Quality Food) Certified & GFSI Compliant
- FDA Registered Facility & HACCP Compliant (Essential for food safety)
- OSHA Compliant Testing Environment
- Dietary & Religious Certifications:
- Halal Certified
- Kosher Certified
- Example Materials Processed:
- Food & Nutritionals: Food ingredients, flours, starches, spices, sugar substitutes, pet food nutritionals, proteins (whey and plant-based), and amino acids. (segregated food grade facility)
- Technical & Health: Specialty chemicals, pigments, resins, catalysts, sodium benzoate, creatine powders, nutraceutical products, vitamins, and herbal extracts.
- Industrial & Cosmetics: Excipients, industrial fillers, minerals, powder coatings, industrial finishes, and mineral makeup active ingredients.
TURNKEY PACKAGING & LOGISTICS SOLUTIONS
Beyond processing, we protect your product’s integrity across your entire supply chain with versatile downstream capabilities:
- Material Re-Conditioning: If your raw material has hardened or clumped in drums, bags, or super sacks, we can recondition it back to its original free-flowing condition.
- Flexible Packaging Options: Fully equipped for Automatic Bagging, Super Sacks (FIBCs), Drum Filling, Bags in Boxes, Custom Packaging Solutions, and seamless Private Label Packaging.
- Unmatched Service & Lead Times: Tailored on a job-by-job basis to give you the shortest lead times in the industry. Rush Services are available for critical R&D deadlines, alongside Just-In-Time (JIT) options to support lean inventory management.
INDUSTRIES WE PROUDLY SERVE
Our cross-industry technical expertise ensures precision for applications across:
- Biopharmaceutical & Biotechnology
- Pharmaceutical & Medical
- Nutraceuticals & Dietary Supplements
- Food & Beverage
- Cosmetics & Personal Care
- Specialty Chemical, Resins, Coatings & Adhesives
- Agricultural (Fertilizers & Crop Protection)
- Industrial Minerals, Fillers & Laundry
Ready to Validate Your Material Concept?
Don’t let scale barriers slow down your innovation. Partner with Custom Particle Reduction to bridge the gap between pilot testing and commercial scale.
Contact our technical engineering sales team directly today to review your exact material specifications, secure your trial slot, and receive a personalized feasibility consultation.